Ultrasonic welding is the process of converting electric current into electric energy through ultrasonic generator.The converted high-frequency electric energy then converted into the mechanical motion of the same frequency again through the transducer, and the mechanical movement is transmitted to the welding head through a set of horn device which can change the amplitude. The vibration energy received by the welding head is transferred to the joint of the work piece to be welded. In this area, the vibration energy is converted into heat energy by friction, and the plastic is melted. Ultrasonic can be used not only to weld hard thermoplastic plastics, but also to process fabrics and films. Heat energy comes from the reciprocating movement of a work piece on another surface with a certain displacement or amplitude under a certain pressure. Once the expected welding degree is reached, the vibration will stop, and at the same time, there will still be a certain pressure applied to the two work pieces to cool and solidify the just welded parts, thus forming a close combination.
Automotive rear clapboard welding machine adopts multiple spot type standard mode as main structure . The whole machine frame is made of strength steel , welding mode by multiple horns to be pressed simultaneously .High precision limit screw can adjust the height of the upper die. The movement of the upper die bracket is controlled by the cylinder. PLC man-machine interface control, high accuracy, convenient machine debugging, stable performance, the practical mode machine can be arbitrarily adjusted and variable speed as well, which can also be working
with semi-automatic or automatic production line .
Characteristics of Automotive rear clapboard welding machine
•Multi-head ultrasonic riveting welding, solid and reliable welding joint;
•Using PLC computer control system safe and error-free work;
•With linear slide rail structure, high precision, quality guaranteed;
•Double button start design, processing safety grating, improve practical safety;
•The electronic components imported from Taiwan and Japan, with stable quality and guaranteed performance;
•Using electrostatic spraying ,hard chrome plating and multiple surface treatments, beautiful appearance and durable
Dizo Ultrasonic Wedling Machine Widely used in automotive industry, electronics industry, medical industry, household appliances, textile clothing, office stationery, packaging industry, toy industry etc..
Automotive industry :
plastic car body components,car door, automotive instruments, car lights; mirror,sun shield, decoration pieces,filters, reflecting materials, reflecting nail,bumpers, cables, plastic filter
s for motorcycles, radiator, brake fluid header, oil cup, water tank, fuel tank, air hose, exhaust purifier, trays etc.
Plastic parts in electronics :
Prepaid water meter, Communication equipment, Cordless phone, Phone accessories, Phone shell, Battery case, Charger, Repair valve adjustable Lead Acid battery, 3 inch Floppy Disk,USB flash disk , SD Card, CF Card,USB Connector, Bluetooth Device, etc.
Stationery:
Folders, albums, folding box ,PP hollow plate, pen ring, ink cartridge, ink cartridge, etc.
Medical and household products:
watches,kitchen tools,caps for oral liquid bottles, liquid dropping hat; mobiles accessories, golden soft brush, daily commodities; hand lever, safety helmet, cosmetics bottles ( ML PET), coffee kettle,cloth washing machine, air humidify dryer , electric iron, electric kettle, vacuum cleaner,speaker,lids and metal grids for civil engineering etc .
Health care products :
Children's supplies, air mattresses, clothing hanger, gardening supplies, kitchen utensils, shower, shower nozzles etc .